Oily Sludge Pyrolysis for Resource Utilization

Oily sludge (HW08 hazardous waste) is a typical pollutant generated in oil and gas exploitation and petrochemical refining industries.

Traditional disposal methods feature high operational costs, severe resource waste and increasing environmental supervision pressure.

The oily sludge pyrolysis for resource utilization technology adopts the principle of oxygen-free and medium-temperature pyrolysis. Organic hydrocarbons in oily sludge are cracked under fully closed and anaerobic conditions:

1) Liquid components are condensed and recovered as recycled fuel oil, realizing the recycling of petroleum resources;

2) Non-condensable combustible pyrolysis gas is recycled to the system as heat source, achieving self-sustaining energy circulation;

3) Solid residues are stabilized with heavy metal immobilization, fully complying with environmental standards and available for further comprehensive utilization.

The complete process is equipped with multi-stage flue gas purification, which significantly reduces dioxin formation risks compared with incineration technology. The system is adaptable to multiple feedstocks, including pit oily sludge, tank cleaning sludge and oil-based drill cuttings.

Balancing environmental compliance, hazardous waste volume reduction and resource economic benefits, the technology provides oil and gas enterprises with a sustainable solid waste recycling solution and supports the construction of zero-waste factories and green oilfields.

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Product Series

Product Model

Heat exchange area of kiln body (㎡)

Volume of three-phase separator (m³)

Light pollutant treatment capacity (t/h)

Light pollutant treatment capacit (yt/h)

Maximum temperature of kiln wall (310S material)

Heat source

TRF30LB

30

40

2

1

750℃

Hot smoke/electromagnetic/resistance

TRF50LB

50

40

3-5

15.-3

750℃

Hot smoke/electromagnetic/resistance

TRF75LB

75

60

5-9

3-5

750℃

Hot flue gas/resistor

TRF110LB

110

90

9-15

5-8

750℃

Hot flue gas/resistor

TRF160LB

150

130

15-20+

8-12

750℃

Hot flue gas/resistor

 

Product Features

Ø Customized design based on customer needs, with all parts of the product having design drawings and establishing traceability files;

Ø Strictly follow the welding process requirements to weld the core components, with a 3-year warranty for the core components;

Ø Thickened insulation, heat recovery, saving 40% energy consumption compared to similar products.

Ø The design and processing are neat, and on-site installation and debugging save 50% of the construction period compared to similar products.

Ø All supporting systems are designed and processed independently, with controllable quality and quick resolution of on-site problems, highlighting cost-effectiveness.

 

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